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Can the wide plasma cleaning machine enhance the adhesion of component coating surfaces.

source:本站author:超級管理員time:2025-02-20views:36680060

Plasma cleaning machines can currently be widely used in rubber parts for automotive manufacturing, electronic and electrical rubber accessories, industrial rubber products, medical rubber products, and daily rubber parts. Today, please follow the editor to learn more about why plasma cleaning equipment can become the preferred process for improving part adhesion


Nowadays, many plastics have low surface properties, poor adhesion, high crystallinity, non-polar molecular chains, and poor coating effects. How to choose a suitable and cost-effective plasma treatment machine that can effectively remove the chemical substances introduced during the processing of plastic products, as well as the negative impact of pigments on coatings and pollutants generated during transportation, further improving the surface activity of silicone rubber materials. 


It is said that after being treated by a plasma surface cleaning machine, the reliability and stability of car rear bumper coating can be improved, and the qualification rate can be further increased.


What is the effect of plasma cleaning treatment on plastic parts before gluing and painting,With the continuous increase in the use of plastic components in various industries, people's demand for the quality of plastic parts spraying is becoming higher and higher. The surface freedom of plastic substrates is low, and there may be residual release agents on the surface, which can easily lead to poor adhesion of component coatings.

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The plasma surface cleaning machine is mainly composed of a plasma generator, a gas delivery system, and a plasma nozzle. Its main operating principle is to generate high-pressure and high-frequency energy from the plasma, generate low-temperature plasma through discharge, and spray the plasma cleaning equipment onto the surface of plastic parts through compressed air, which can remove the carbide dirt on the surface of the parts. 


This process changes the molecular chain structure of the plastic parts surface, producing free functional groups such as hydroxyl and carboxyl groups that are conducive to coating adhesion, thereby enhancing the adhesion of the coating surface of the parts.


Plasma cleaning equipment can use photo discharge plastic surface discharge treatment, which utilizes plasma with high energy, high reactivity free radicals, ions, ultraviolet rays, etc., to cause molecular oxidation, degradation and polymerization reactions on the plastic surface. Introducing polar groups can enhance the adhesion of surface coatings on components. Plasma processing machines have the characteristics of short processing time, good effect, and environmental protection. Currently, Guangdong Zhenyi Intelligent Equipment Co., 


Ltd. has developed some surface treatment equipment in response to market demand, which can carry multiple plasma spray guns for efficient operation. The characteristics of the linear wide width plasma cleaning equipment for Zhenyi are:


1. Large processing area and width: It can handle large format materials, with a maximum processing width of 2 meters, which can meet the surface treatment needs of most industrial materials, such as cleaning and processing of large-sized glass, photovoltaic panels, etc. It has obvious advantages.


2. High cleaning efficiency: It can complete large-scale cleaning in a short period of time and can be used in conjunction with production lines for continuous work, greatly improving production efficiency and saving production time and costs.


3. High uniformity of processing: Equipped with special electrodes and plasma generation devices, it can ensure that plasma is evenly distributed on the surface of large-sized materials, achieving uniform cleaning, which is very important for subsequent cleaning, coating, printing and other processes in the industrial field.


4. By selecting different gas combinations, such as argon/oxygen, argon/nitrogen, or using only argon, different treatment effects can be achieved.


5. Wide applicability: It can clean various types of material surfaces, including metal, plastic, glass, automotive, and silicone rubber.


6. Good safety performance: It belongs to low-temperature plasma cleaning machine, which will not cause damage to the material surface, no arc, no need for vacuum chamber and harmful gas suction system, and long-term use has little harm to the operator's body.


7. Energy saving and environmental protection: It is treated using physical methods without the need for chemical solvents, avoiding chemical pollution and wastewater treatment problems. The generated exhaust gas can be discharged in compliance with standards after treatment; At the same time, the device has low power consumption and the operating cost is mainly based on gas, which can effectively reduce energy consumption.


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