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USC dry ultrasonic dust collector plays a key role in the field of lithium batteries

source:本站author:超級管理員time:2024-11-29views:9425

The USC dry ultrasonic dust collector is a non-contact dry ultrasonic dust removal and cleaning solution designed specifically for industries such as LED, electronic screens, film materials, and mobile phones. It can quickly and effectively remove floating and sinking particles on the surface of products to ensure the quality of subsequent spraying, coating, bonding, welding, and other processes. After cleaning with a dry ultrasonic dust collector, the failure rate can be greatly reduced and the product output can be increased. Do you know the working principle of USC dry ultrasonic dust collector: The dry ultrasonic cleaning machine (USC) provides 14-20Kpa clean gas to the ultrasonic generation chamber through a blower, generates ultrasonic waves through the ultrasonic generation chamber, and uses the energy and vibration of the ultrasonic waves to pull, roll, and slide upwards in three motion modes (single action or mixed), separating dust particles from the material surface to achieve the purpose of dust removal. As is well known, it is an efficient, safe, and clean dry dust removal equipment.

The structure of a dry ultrasonic cleaning machine mainly consists of two systems: electrical system and mechanical system. The electrical system consists of a frequency converter, touch screen, PLC, pressure gauge, etc. The mechanical system is composed of a blower, high-efficiency filter, medium efficiency filter, dust removal head, converter, etc.

The USC dry ultrasonic dust collector is widely used in industries such as display, camera modules, LED, semiconductor, lithium battery, PCB/FPC, etc. The quality of packaging and other processes greatly reduces the failure rate and improves product yield. USC can remove non-magnetic foreign objects with a size less than 1 micron, which cannot be removed by magnetic strips. It is an innovative non-contact dry cleaning system that generates ultrasonic air to move particles, and then collects them through vacuum airflow without causing damage to the workpiece.

Today we will learn about the application of USC dry ultrasonic cleaning machine in lithium batteries. Its characteristics mainly include the following aspects:

1. The development of USC dry ultrasonic cleaning machine in the field of lithium batteries presents various technological trends, including lithium replenishment technology, wide roller pressing and slitting, laser cutting winding/laminating integrated machine, etc., in response to market demand, gradually becoming a demand.

2. Production efficiency improvement: USC technology improves production efficiency, reduces labor costs and space energy consumption, and enhances production safety through equipment such as laser cutting, winding/laminating machines.

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3. Process stability: USC dry technology uses laser beams to irradiate battery electrodes, rapidly forming holes in the electrodes. The movement of the beam causes the holes to continuously form slits, which has the characteristics of high production efficiency and good process stability.

4. Isolation film processing: The USC dry ultrasonic dust collector performs well in lithium battery isolation film processing, especially in laser cutting, as the isolation film is composed of organic compounds.

5. Improve battery performance: The USC dry ultrasonic dust removal and cleaning machine significantly improves battery cycling, capacity, self discharge, internal resistance, and other performance through double-sided coating and double-sided simultaneous drying processes.

6. Environmental protection and energy conservation: The USC dry ultrasonic dust removal and cleaning machine reduces labor costs and space energy consumption in lithium battery production by reducing the shrinkage and unwinding mechanism, and minimizing the loss of repeated raw materials.

7. High energy density and long lifespan: The USC dry ultrasonic dust cleaning machine provides lithium battery types such as lithium-ion, lithium polymer, and lithium iron phosphate batteries, which have the characteristics of high energy density and long lifespan, suitable for different application needs.

8. Safety: The USC dry ultrasonic dust removal and cleaning machine technology is also reflected in the safety of lithium batteries, with better safety performance and stability.

9. Wide application fields: The USC dry ultrasonic cleaning machine covers a wide range of lithium battery application fields, including portable electronic products, electric vehicles, renewable energy storage systems, etc.

10. Environmentally friendly: USC dry ultrasonic cleaning machine pays attention to environmental protection in lithium battery production, such as lithium iron phosphate batteries that do not contain any heavy metals or rare metals, are non-toxic and pollution-free.

In summary, the application characteristics of USC in the field of lithium batteries are reflected in improving production efficiency, process stability, environmental protection and energy conservation, high energy density, and a wide range of application areas.


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